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Technical Paper

Study on Statistical Analysis of Uncertainty of Disc Brake Squeal

2014-04-01
2014-01-0030
Brake squeal shows a significant uncertainty characteristic. In this paper, a series of bench tests were carried out to study the uncertainty of brake squeal on a multi-function brake inertia dynamometer test bench. Then based on time-frequency analysis results, a creative squeal confirmation and determination method was presented, which can show the squeal variations in the domains of time, frequency and amplitude together. An uncertainty analysis method was also established, in which the statistical parameters of squeal frequency and sound pressure level (SPL), and probability density evaluation of frequency based on Quantile-Quantile Plot (QQ plot) were given. And a judgment method of the frequency doubling was devised based on numerical multiple and occurrence concurrence, as well as the uncertainty statistical analysis method considering frequency doubling. All the methods established were applied to the uncertainty analysis of brake squeal.
Technical Paper

Effect of Stratification on Ion Distribution in HCCI Combustion Using 3D-CFD with Detailed Chemistry

2013-10-14
2013-01-2512
Ion current sensing, which usually employs a spark plug as its sensor to obtain feedback signal from different types of combustion in SI engines, may be applied to HCCI combustion sensing instead of a prohibitively expensive piezoelectric pressure transducer. However, studies showed that the ion current detected by a spark plug sensor is a localized signal within the vicinity of the sensor's electrode gap, being affected by conditions around it. To find out better and feasible ion probe positions, a 3D-CFD model with a detailed surrogate mechanism containing 1423 species and 6106 reactions was employed to study the effect of stratification on ion distribution in HCCI combustion. The simulation results indicate that the monitor probe 1, 8 and 9 are more stable and reliable than the others. IONmax and dIONmax are more accurate to estimate CA50 and dQmax respectively.
Technical Paper

Investigations on Mixture Formation during Start-UP Process of a Two-Stage Direct Injection Gasoline Engine for HEV Application

2013-10-14
2013-01-2657
A cycle-resolved test system was designed in a Two Stage Direct Injection (TSDI) Gasoline engine to simulate the engine quick start process in an Integrated Start and Generator (ISG) Hybrid Electric Vehicle (HEV) system. Based on the test system, measurement of the in cylinder HC concentrations near the spark plug under different engine coolant temperature and cranking speed conditions were conducted using a Fast Response Flame Ionization Detector (FFID) with Sampling Spark Plug (SSP) fits, then the in-cylinder equivalence ratio near the spark plug was estimated from the measured HC concentrations. In addition, the effects of the 1st injection timing, 2nd injection timing, and total equivalence ratio on the mixture formation near the spark plug were analyzed by means of experiments.
Technical Paper

Constitutive Model of Ti40 Alloy Sheet Based on DIC Measurement

2013-04-08
2013-01-1427
Based on the experimental data of true stress-strain measured by DIC (Digital Image Correlation) combined with the data from a tensile test machine, the methodology for establishing a constitutive model for Ti40 alloy sheet is presented in this paper. The procedure is demonstrated by building the constitutive relationship for Ti40 alloy sheet. As the verification of the constitutive relationship, a force-displacement diagram is simulated by FEA (Finite Element Analysis). A comparison of force-displacement diagram obtained separately by FEA and the tensile test machine is made and the result shows that the method for establishing the constitutive relationship for Ti40 alloy sheet presented in this paper are reliable and considerately accurate.
Technical Paper

Research of Eliminating Method of Undesired Shifting for Vehicle with Dual Clutch Transmission

2013-04-08
2013-01-0485
The undesired shifting phenomenon(USP) occurs easily under the braking or climbing conditions etc., and its impact is the discomfort to the passengers or cause of vehicle's state contrary to the driver's intention, meanwhile, the wear of the clutch and synchronizer is increased, so their lifetime are greatly shortened. To the vehicle with dual clutch transmission (DCT), undesired shifting phenomenon will lead to frequent and unnecessary actuation of synchronizer for the use of pre-engagement synchronizer in the shifting control; therefore, its occurrence should be eliminated as far as possible. In this paper, the process of the undesired shifting of the vehicle with DCT is elaborated, then the generating cause of USP is described based on directed graph.
Technical Paper

Transient Characteristics of Cold Start Emissions from a Two-Stage Direct Injection Gasoline Engines Employing the Total Stoichiometric Ratio and Local Rich Mixture Start-up Strategy

2012-04-16
2012-01-1068
To improve the cold start performance and to reduce the misfire occurrence at cold start, the start-up strategy of total stoichiometric ratio combined with local rich mixture was applied in the study. The effect of injection strategy (the 1st injection timing, 2nd injection timing, 1st and 2nd fuel injection proportion and ignition timing) on the cold start HC emissions in the initial 10 cycles were investigated in a Two stage direct injection (TSDI) gasoline engine. The transient HC and NO emissions in the initial 10 cycles were analyzed, when the fuels are injected in the only 1st cycle and in the followed all cycles. The transient misfiring HC emissions were compared between the single and two-stage injection modes. In addition, the unburned HC (UBHC) emissions in the 1st cycle are compared among the TSDI engine, Gasoline direct injection (GDI) engine, Port fuel injection (PFI) engine and Liquefied petroleum gaseous (LPG) engine at the stoichiometric ratio.
Technical Paper

A Novel Closed Loop Control based on Ionization Current in Combustion Cycle at Cold Start in a GDI Engine

2012-04-16
2012-01-1339
As the invalidation of the oxygen sensor in the initial cycles at cold start, the engine can not operate based on the closed loop control based on oxygen sensor. And it may result in the misfire events and higher hydrocarbon (HC) emissions during this period. To solve this problem, a novel closed loop control based on ionization current in combustion cycle is proposed. The in-cylinder combustion quality is monitored by means of the ion current detection technique; meanwhile, if the misfire event is detected in the combustion cycle, the spark re-ignition is made in the current combustion cycle. In addition, to optimize the combustion and reduce HC emissions during cold start, the fuel injection quantity and ignition timing in the next cycle are adjusted based on the current ion current signal.
Technical Paper

Spray Characteristics and Wall-impingement Process with Different Piston Tops for the Multi-hole Injector of DISI Gasoline Engines

2011-04-12
2011-01-1222
Spray characteristics and spray wall-impingement events are the key factors for the direct injection spark ignition (DISI) engines, affecting fuel/air mixture preparation and its combustion process. Thus, the spray characteristics of a multi-hole injector for DISI engines, such as spray tip penetration and spray cone angle were investigated in an optical chamber employing the high-speed shadow photography. Furthermore, the effects of the injection pressure, ambient pressure and piston top shape on the impinging spray development were studied in the optical chamber, when the impinging distance is 26.1 mm, corresponding to about 60 CAD ATDC. In addition, the SMD and wall film thickness of the spray impinging on the piston top were studied by means of CFD technique. The results showed that the ambient pressure had the greater effect on the changes of the spray penetration and spray cone angle than the injection pressure.
Technical Paper

Optimization of Control Strategy for Engine Start-stop in a Plug-in Series Hybrid Electric Vehicle

2010-10-25
2010-01-2214
Plug-in hybrid electric vehicles (PHEVs) provide significantly improvement in fuel economy over conventional vehicles as well as reductions in greenhouse gas and petroleum. Numerous recent reports regarding control strategy, power train configuration, driving pattern, all electric range (AER) and their effects on fuel consumption and electric energy consumption of PHEVs are reported. Meanwhile, the control strategy for engine start-stop and mileage between recharging events from the electricity grid also has an important influence on the petroleum displacement potential of PHEVs, but few reports are published. In this paper, a detailed simulation model is set up for a plug-in series hybrid electric vehicle (PSHEV) employing the AVL CRUISE. The model was employed to predict the AER of the baseline PSHEV using rule-based logical threshold switching control strategy.
Technical Paper

Power Matching and Control Strategy of Plug-in Series Hybrid Electric Car

2010-10-25
2010-01-2195
In this paper, based on the plug-in series hybrid electric vehicle development project, the vehicle technology solutions and the match of power system parameters were analyzed. The vehicle control strategies were identified and optimized according to plug-in hybrid vehicle features. The plug-in series hybrid, rule-based logic threshold switching control strategy, charge depleting (CD) mode and charge-sustaining (CS) mode are chosen according to the key factors, such as the environment, performance requirements, technical requirements and cost. And then the structure and model of vehicle control strategy were established to carry out vehicle energy management and power system control. The parameter selection, electric drive system matching, energy storage system design based on the requirement of vehicle performance, system architecture and control strategy are presented.
Book

Road Vehicle Dynamics and Problems and Solutions: Set

2010-04-28
This set combines the book Road Vehicle Dynamics with its corresponding workbook companion, Road Vehicle Dynamics: Problems and Solutions. Road Vehicle Dynamics provides a detailed overview of the dynamics of road vehicle systems, giving readers an understanding of how physical laws, human factor considerations, and design choices affect ride, handling, braking, acceleration, and vehicle safety. Chapters cover analysis of dynamic systems, tire dynamics, ride dynamics, vehicle rollover analysis, handling dynamics, braking, acceleration, total vehicle dynamics, and accident reconstruction. The workbook will enable students and professionals from a variety of disciplines to engage in problem-solving exercises based on the material covered in each chapter of that book. It presents systematic rules of analysis that students can follow in a step-by-step manner to understand the efficiencies or shortcomings of various techniques.
Book

Road Vehicle Dynamics Problems and Solutions

2010-04-13
This workbook, a companion to the book Road Vehicle Dynamics, will enable students and professionals from a variety of disciplines to engage in problem-solving exercises based on the material covered in each chapter of that book. Emphasizing application more than theory, the workbook presents systematic rules of analysis that students can follow in a step-by-step manner to understand the efficiencies or shortcomings of various techniques. Readers will gain a greater understanding of the factors influencing ride, handling, braking, acceleration, and vehicle safety.
Technical Paper

Stratified Mixture Formation and Combustion Process for Wall-guided Stratified-charge DISI Engines with Different Piston Bowls by Simulation

2010-04-12
2010-01-0595
This paper presents the simulation of in-cylinder stratified mixture formation, spray motion, combustion and emissions in a four-stroke and four valves direct injection spark ignition (DISI) engine with a pent-roof combustion chamber by the computational fluid dynamics (CFD) code. The Extended Coherent Flame Combustion Model (ECFM), implemented in the AVL-Fire codes, was employed. The key parameters of spray characteristics related to computing settings, such as skew angle, cone angle and flow per pulse width with experimental measurements were compared. The numerical analysis is mainly focused on how the tumble flow ratio and geometry of piston bowls affect the motion of charge/spray in-cylinder, the formation of stratified mixture and the combustion and emissions (NO and CO₂) for the wall-guided stratified-charge spark-ignition DISI engine.
Technical Paper

Simulations of Key Design Parameters and Performance Optimization for a Free-piston Engine

2010-04-12
2010-01-1105
To develop a free-piston engine-alternator integrative power system for Hybrid Electric Vehicles, the key design parameters, such as reciprocating mass of the piston assembly, compression ratio, the ignition timing, the engine fuel consumption rate and power output, are studied based on the simulation. The results show that, the system simulation model of the free piston engine can predict the in-cylinder pressure vs. the piston's displacement being accurate enough as the test results from reported reference. The model can be employed to optimize the design parameters and to predict the fuel economy and power output. It provides the methods and bases for the free piston engine design and predicting the main performance parameters' values.
Technical Paper

Damage Identification of Rear Axle Under Experimental Condition from Curvature Mode Change

2010-04-12
2010-01-0930
In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.
Technical Paper

Theoretical Modeling and FEM Analysis of the Thermo-mechanical Dynamics of Ventilated Disc Brakes

2010-04-12
2010-01-0075
Prediction and analysis of the thermo-mechanical coupling behavior in friction braking system is very important for the design and application of vehicle brakes, such as brake judder, brake squeal, brake wear, brake cracks, brake fade. This paper aims to establish a macro-structural model of the thermo-mechanical dynamics of the ventilated disc brake with asymmetrical outer and inner disc thickness, taking into account the friction-velocity curve of the disc pad couple acquired by testing. On the basis of finite elements analysis of the model, the predictions of the thermo-mechanical responses of the brake disc are presented, including disc transient temperature field and normal stress in radial, circular and axial directions, disc lateral deformation and disc thickness variation. Numerical predictions of the disc surface temperature and later distortion are compared with experimental measurements obtained by thermocouples and non-contact displacement sensors.
Technical Paper

Nonlinear Estimation of Vehicle Sideslip Angle Based on Adaptive Extended Kalman Filter

2010-04-12
2010-01-0117
An adaptive sideslip angle observer based on discrete extended Kalman filter (DEKF) is proposed in this paper and tire-road friction adaptation is also considered. The single track vehicle model with nonlinear tire characteristics is adopted. The tire parameters can be easily obtained through road test data without using special test rig. Afterwards, this model is discretized and the maximum value of tire-road friction is modeled as the third state variable. Through the measurement of vehicle lateral acceleration and yaw rate, the tire-road adhesion coefficient can be timely updated. Simulations with experimental data from road test and driving simulator have confirmed that DEKF has very high accuracy. The convergent speed of DEKF relies on the magnitude of lateral excitation.
Technical Paper

Nucleation Mode Particle Emissions from a Diesel Engine with Biodiesel and Petroleum Diesel Fuels

2010-04-12
2010-01-0787
Effects of biodiesel fuel on nucleation mode particles were studied on a direct injection, high pressure common-rail diesel engine for passenger cars. Particle number and size distribution of the diesel engine were obtained using an Engine Exhaust Particle Sizer (EEPS). The base petroleum diesel, three different blend ratios of petroleum diesel/biodiesel (10%, 20% and 50% v/v biodiesel blend ratios), and the pure biodiesel fuel (obtained and converted from Jatropha seed in China) (B0, B10, B20, B50 and B100 fuels) were tested without engine modification. Experiments were performed on a series of engine operating conditions. The particle number size distribution of the engine shows unimodal or bimodal log-normal distribution. With the biodiesel blend ratios increasing, the number of nucleation mode particles increases at all test engine operating conditions and accumulation mode particles decreases at most engine operating conditions.
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